General Manufacturing and Heavy Equipment | PROCECO Industry Segment

Industry Segments

General Manufacturing Industry

Having served more than 200 customers in the general manufacturing industry, our experience allows us to design flexible systems ensuring that parts are properly cleaned prior to subsequent operations or for final assembly.

We have integrated more than 1500 systems for our clients in the following industries (among others): Tier 1/Tier 2 off-highway equipment component manufacturers, dealer maintenance centers, rebuilding depots, and OEMs around the world.

PROCECO offers a complete range of equipment specifically designed for general manufacturing components such as off-road engine and transmissions, hydraulic valve bodies, gears and bearings, pumps, compressors, turbines, electric motors and generators, fasteners, and many more.

Trust PROCECO's extensive experience to supply you with tailored solutions. Whether you're cleaning small parts or extremely large components, we have the engineered system to meet your toughest cleaning needs.

COMPONENTS

For over 40 years, dealer maintenance centers, rebuilding depots, Tier 1/Tier 2 off-highway equipment component manufacturers and OEMs around the world have relied on PROCECO cleaning systems to increase their productivity, profitability, and product quality. In the global heavy machinery industry, we have engineered and supplied over 1,000 parts washers and cleaning systems, each one far exceeding conventional design standards.

PLEASE CLICK ON THE FOLLOWING COMPONENTS

Castings, forgings and stampings require cleaning prior to subsequent machining operations.

  • The PROCECO TYPHOON®-HD turntable washer cleans large castings and forgings.

    For higher productions such as stampings, a PROCECO's TYPHOON® MB-S inline conveyor washer is a better solution.

  • During manufacturing and machining, coolants and chips may contaminate castings and stampings and must be removed prior to subsequent machining operations.

  • PROCECO has designed many solutions for companies involved in the manufacturing or transformation of castings, forgings, and stampings.

PROCECO offers integrated solutions to wash electric motors and generators from our effective and efficient cleaning, rinsing, and drying of critical motor stator and rotor windings in a two stage sequential to recirculating and freshwater rinse, our TYPHOON®-HD turntable washer ensure that detergent residue is removed. Our ancillary vacuum dryer chambers greatly reduce cleaning and drying duration prior to diagnostic testing.

  • PROCECO's integrated systems clean electric motors and generators with the help of high-pressure spray jets of heated aqueous solution.

  • Our automatic parts cleaning systems permit reconditioning and MRO.

  • PROCECO has designed many solutions for General manufacturers to help meet their production and cleaning requirements.

Fasteners produced by a cold heading process, a turret lathe, or any other forming process are typically covered with oil or coolants and require cleaning prior to their packaging.

  • The PROCECO TYPHOON®-MD continuous drum washer is ideal for cleaning small workpieces such as screw machine parts, fasteners, small die castings, and stampings. The rotary drum tumbles the workpieces, exposing all surfaces to the spray cleaning jets. PROCECO can configure the TYPHOON®-MD for automatic loading or an operator can load parts into a chute on the entrance end of the drum. Clean parts automatically discharge out the opposite end of the washer.

  • Typically, fasteners produced by a manufacturing process are covered with oil, coolants, or chips. These must be removed from the parts prior to the packaging process.

  • PROCECO has designed many solutions for manufacturers of screw machine parts, fasteners, small die castings, and stampings to help meet their production and cleaning requirements.

Gears and bearings require cleaning during manufacturing to ensure removal of coolants and chips prior to final assembly.

  • PROCECO TYPHOON® MB-S and TYPHOON® MB-H inline conveyor washers clean bearings and gears. PROCECO can configure conveyor washers with multiple stages and the necessary filtration to meet stringent cleanliness specifications.

  • Proper cleaning of gears and bearings is necessary to avoid part failure.

  • PROCECO has designed many solutions for manufacturers of gears and bearings to help meet their production and cleaning requirements.

Hydraulic valves require cleaning during the manufacturing process to remove coolants and chips. Once clean, they must be contaminant-free to pass stringent cleanliness specifications.

  • The PROCECO TYPHOON®-SI spray immersion washer combines spray, immersion rotation, and ultrasonic cleaning to effectively clean complex components such a valve bodies.

  • Hydraulic valves contain complex internal passages that spray-only designs cannot be effectively clean. Removing contamination from all passages to eliminate valve failure requires precision cleaning.

  • Manufacturers of hydraulic valves have relied on PROCECO integrated cleaning solutions to increase their productivity, profitability, and product quality.

Whenever molds, dies, or rolling mill chocks need repairs, they require cleaning prior to disassembly and inspection.

  • The PROCECO TYPHOON®-HD heavy-duty turntable washer cleans large dies and chocks. Operators deposit the workpieces directly on the turntable or on a custom-designed work fixture. During the washing cycle, the turntable rotates and exposes the parts to high-pressure spray jets from the top, bottom and sides.

    The TYPHOON®-RCP Reciprocating Nozzle Frame washer holds larger workpieces horizontally. Spray manifolds oscillate back and forth to cover the entire surface of the part.

    PROCECO can configure both the TYPHOON®-HD and TYPHOON®-RCP to meet demanding cleaning requirements.

  • Typically, used molds, dies, and rolling mill chocks are covered with grease, mold release agents, and general shop soils. Heavy soil loads make it very difficult to disassemble and inspect these components. Therefore proper cleaning is essential to properly rebuild these components.

  • Maintenance departments responsible for inspection and rebuilding of molds, dies, and chocks have relied on PROCECO integrated cleaning solutions to increase their productivity, profitability, and product quality.

Off-road engine and transmission components require cleaning during remanufacturing to ensure that parts are completely clean before disassembly and inspection.

  • The PROCECO TYPHOON®-HD heavy-duty turntable washer cleans off-road engine and transmission components. Operators deposit the workpieces directly on the turntable or on a custom-designed work fixture. During the washing cycle, the turntable rotates and exposes the parts to high-pressure spray jets from the top, bottom and sides. PROCECO can configure the TYPHOON®-HD to meet various process requirements.

  • Proper cleaning of off-road engine and transmission components is essential as part of the rebuilding process.

  • PROCECO has designed many solutions for remanufacturers of off-road engine and transmission components to help meet their production and cleaning requirements.

Components used in printing equipment to facilitate dismantling during regular maintenance.

  • The PROCECO TYPHOON®-HD heavy-duty turntable washer cleans printing components without the use of harmful solvents. Operators place workpieces directly on the turntable or on a custom-designed work fixture. During the washing cycle, the turntable rotates and exposes the parts to high-pressure spray jets from the top, bottom and sides. PROCECO can configure the TYPHOON®-HD to meet various process requirements.

  • Printing equipment components may be covered with several layers of ink, which needs to be removed before carrying out maintenance on the components.

  • Companies needing to clean printing press components, ink pots, or ink mixing equipment have relied on PROCECO integrated cleaning solutions.

Pumps, compressors, turbines require cleaning during manufacturing to ensure the removal of coolants and chips prior to final assembly.

  • PROCECO TYPHOON® MB-S and TYPHOON® MB-H inline conveyor washers clean pumps, compressors, and turbines. PROCECO can configure conveyor washers with multiple stages and the necessary filtration to meet stringent cleanliness specifications.

    For larger components, the PROCECO TYPHOON®-HD heavy-duty turntable washer is a better choice. Operators deposit the workpieces directly on the turntable or on a custom-designed work fixture. During the washing cycle, the turntable rotates and exposes the parts to high-pressure spray jets from the top, bottom and sides. PROCECO can configure the TYPHOON®-HD to meet various process requirements.

  • Cleaning of pumps, compressors, and turbines is necessary to avoid part failure due to foreign contaminants.

  • OEM manufacturers of turbine engine components have relied on PROCECO integrated cleaning solutions to increase their productivity, profitability, and product quality.

Forming and cutting oils may contaminate tubes and pipes during the forming process. It is essential to remove this contamination before shipping such parts to the end user.

  • A TYPHOON® MB-S inline conveyor washer is ideal for small tubes. For larger pipes, a PROCECO pipe washer is a better choice.

  • PROCECO also offers tube flushers for washing very long tubes such as fuel distribution and hydraulic conduits used in the aviation industry.

  • PROCECO has designed many solutions for companies involved in the manufacturing or transformation of castings, forgings, and stampings.


Contact a solution expert

PROCECO develops aqueous cleaning systems that go beyond cleaning, by seamlessly integrating a wide range of processes and features that dramatically improve your productivity and profitability.