Automated Fluorescent Penetrant Inspection (FPI) Systems

Proceco's FPI processing equipment consists of multi-stage systems that integrate aqueous parts cleaning, surface preparation and surface treatment in one automated process. Proceco's automated FPI, systems are ideal for revealing flaws, cracks, fatigue signs and exposing metal grain structure on surfaces of aerospace turbine engine component. The systems can also be engineered for other liquid penetrant inspection processes such as Blue Etch Anodize (BEA) and chemical etch inspection.

Proceco provides complete solutions from initial concept to turnkey installation, including complementary water and wastewater treatment systems. Each FPI system is custom designed to meet customer specific specifications, parts, and production output. Our systems offer process automation, process control, dynamic scheduling, and automatic part transfer to meet your exact needs. In addition, ultrasonics, agitation, and spray processes can be integrated in any FPI system to enhance immersion parts cleaning and surface treatment. 

Advantages of Automated Processes Vs Manual

• Precise control of process parameters: process sequence, exposure time, solution concentration, current, etc.
• Process consistency and repeatability
• Significant increase production output, ideal for large part quantity
• Reduction of rejected parts due to inaccurate surface treatment
• Minimized human factor
• Less labor intensive
• Reduction of chemical, water and energy usage
• Lower operating cost

Main Features of Proceco's Automated FPI System

• Custom-designed to meet your exact requirements
• Process flexibility
• Stainless-steel and plastic/FRP immersion tanks
• Rugged construction
• Automated and semi-automated processes
• PLC/HMI programmable controls
• Heavy soil, oil, and grease removal capabilities
• Energy efficient design
• Ergonomic and easy to operate
• System components and sub-systems are easily accessible at rear of system for ease of maintenance
• Fast lead time
• Tested in factory

Proceco Automated FPI Systems Integrate Various Technologies

Based on your needs, pre-engineered processes are combined with automatic part transfer and process control to create your tailor-made multi-stage Fluorescent Penetrant Inspection System.

Proceco offers a wide range of pre-engineered features to suit your exact needs

A Wide Range of Processes:
Air sparge agitation	Ultrasonics cleaning	Immersion and spray
Immersion	Rotation with spray	Anodizing
Drying and Cooling	Electrostatic Spray	And More!
Choice of Automatic Part Transfer Systems:
	Overhead hoists: Located above the machine, supported by a dual-side, heavy-duty structure frame. Capacity up to 5,000 lbs.
	Cantilever hoists: Located on the side of the machine and supported by a heavy-duty structural frame. Capacity up to 1,000 lbs.

Optional Auxiliary Equipment - Water conditioning - Waste/water treatment - Solution filtration - Data collection - Automatic dosing - Automated tank covers - Manual touch-up tools - Special part fixtures and racks - Operator platforms - Inspection cabin - And more!