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High-Pressure Deburring
Standard Cleaning Systems
Custom Systems

Proceco Integrated Parts Cleaning System

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Proceco
Corporate Brochure
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Integrated Parts Cleaning Systems

 

Proceco's integrated cleaning systems are much more than standard industrial parts washers. They are innovative engineered solutions that integrate aqueous parts cleaning technology with supplementary processes in one multi-task, comprehensive system that meet your exact needs. At Proceco, we employ a modular design philosophy that offers fast system delivery while ensuring custom integration with your manufacturing environment. Our modular platforms allow remarkable flexibility for customizing your system to your specific requirements. Base modules can be combined in a variety of multi-stage configurations, and are available with a vast array of features and options, to achieve the highest productivity for your post-machining processes.

Proceco integrated cleaning systems provide unique advantages:

  • Increased productivity
  • Improved product quality
  • Replacement of complementary process machinery, upstream and downstream parts cleaning
  • Reduced parts handling and related equipment such as conveyors
  • Reduced operating cost
  • One source of responsibility for component compatibility, systems design, and integration
  • Reduced floor space

Proceco Integrated Cleaning System Components:

We also supply filtration, separation and waste water treatment technology to provide a turnkey automated cleaning solution that meets your every application challenge.

Automation & Material Handling

 

Material handling systems offered range from belt, chain and monorail conveyors to synchronous or non-synchronous pallet transfer systems, and from simple two-axis pick-and-place devices to fully programmable robotic installations.
Because Proceco takes design responsibility for both process equipment and material handling, we can guarantee the perfect compatibility of all systems.

Pick and place loading/unloading  parts washer
  Pick and place loading of engine block
  Engine block feeding
  Programmable hoist immersion washer

Pick and place loading/unloading

 

Pick and place loading
of engine block

 

Engine block feeding

 

Programmable hoist

Chain on edge
  Robotic parts loading/unloading  parts washer
  Monorail parts washers
  Palette transfer with power and free conveyor

Chain on edge

 

Robotic loading/unloading or parts handling

 

Monorail
parts conveying

 

Palette transfer with power and free conveyor

Precision parts conveying
  walking beam conveyor parts washer
  Parts washer with automatic stacking
 

Precision parts conveying

 

Walking beam conveyor

 

Automatic stacking

 

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Precision Cleaning

 

Depending on cleanliness requirements, Proceco systems incorporate any one or a combination of cleaning processes such as power spray, power flush, immersion with or without agitation/rotation, inserting spraying probe, ultrasonics and precision-aimed solid-stream nozzles. A variety of full-flow multi-stage filtration systems ensure cleaning solutions do not exceed
allowed particle sizes.

Ferris wheel power flushing parts washer
  Part rotation and flushing
  Indexing conveyor parts washer
 

Ferris wheel
power flushing

 

Flush and rotate

 

Indexing conveyor washer

 

 

Parts washer with spray probe
  Immersion washer with ultrasonics
  Spary immersion parts washer
 

Spray probe to clean internal cavities

 

Immersion with ultrasonics

 

Spray immersion
cleaning process

 

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Surface Treatment

 

Processes offered include phosphating (iron, zinc, manganese, organic phosphate conversion coatings), acid pickling, desmutting, fluorescent penetrant, anodizing, shoot peening as well as rust protection. Surface treatment can be done by immersion, spray, flooding, electrostatic spray or slurry blast centrifugal-bladed wheel.

Manganese phosphate process line
  Inline immersion RP application
  Electrostatic  spray application
  centrifugal-bladed wheel for slurry blast

Manganese
phosphate line

 

Inline immersion
RP application

 

Electrostatic
spray application

 

Slurry blast
centrifugal-bladed wheel

View our automated tank lines for additional surface treatment capabilities

 

High-Pressure Water Deburring

 

High-precision deburring is achieved by targeted high-pressure water jet using the proper delivering process selected from a wide range of nozzle configurations, from precision aimed and probing nozzles to rotary probing and rotary jet nozzles. Parts may be fixtured for continuous processing or directly manipulated by articulating or Cartesian robots. The use of robotics achieves high precision and process flexibility by adapting to various part configurations. Because Proceco's hydro deburring technology uses continuously recirculated filtered liquid, a consistently high level of precision cleaning or deburring can be achieved. As an added bonus, this technology is solvent free and environmentally safe.

Parts washer with robotic high-pressure deburring
  Parts washer with high-pressure deburring
  Parts washer with high-pressure deburring
 

Robotic high-pressure
deburring

 

Parts in a fixture under precision aimed jet

 

Rotary high-pressure deburring jet nozzles

 

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View our high-pressure deburring technology product line for additional capabilities

Quality Assurance

 

Proceco offers a variety of verification devices to confirm part presence, verify orientation or identify part model when integrated systems are engineered to process different models of a workpiece. Automated inspection systems including leak testing, pressure testing and gauging as well as identification systems such as marking can also be added.

Parts washer with Data acquisition
  Parts washer with Automatic inline gauging
  Parts washer with Identification marking
 

Data acquisition

 

Automatic inline gauging

 

Identification marking

 

 

Parts washer with Automatic inline gauging
  Parts washer with part positioning
  Parts washer with Part model identification
 

Automatic inline gauging

 

Part positioning verification

 

Part model identification

 

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Drying & Cooling

 

Drying processes are integrated into Proceco systems. Depending on the application, regenerative blow-off, precision compressed-air blow-off nozzles, convection or vacuum drying, or any combination thereof, will be used. Where part-exit temperature is important, cooling systems are supplied and can be configured vertically to minimize floor space.

Parts washer with vacuum drying
  Parts washer with regenerative blow-off
  Parts washer with vertical cooling tower
 

Vacuum drying

 

Regenerative blow-off

 

Vertical cooling tower

 

 

Parts washer with oscillating air knifes
  Parts washer with parts rotation and air blow-off drying
  Parts washer with convection dryer
 

Oscillating high-impact
air knifes

 

Part rotation with high impact air blow-off drying

 

Convection dryer
(electric, gas, steam)

 

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View application case studies for these custom parts washers:

- Conveyorized precision integrated cleaning system with pick and place
- Palletized precision integrated cleaning and deburring system for precision parts
- Precision engine block parts washer
- Precision engine head parts washer
- Palletized cleaning system with integrated machining cell for aluminum gear cases
- Automatic parts washer for assembly pallet fixtures
- Palletized clean and deburr system with integrated material handling for automotive oil pump assembly
- Conveyor parts washer with automatic dispenser and stacker for plastic pallets

 

 
 

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The source for innovative parts washers, and surface treatment systems.

   
 
Saturday, July 31, 2010