Heavy Equipment Engine Washer | PROCECO General Manufacturing

General Manufacturing Products

General Manufacturing

PROCECO manufactures heavy-duty aqueous parts washers and cleaning systems that meet the tough demands of rebuilding applications and manufacturing of heavy machinery, mining, and military vehicle components. These automatic systems remove oil, grease, carbon, dirt, and machining debris from parts such as engine blocks and components. Our selection of parts washers includes both batch and continuous cleaning systems suitable for meeting most part cleanliness specifications, production needs, and part sizes. PROCECO offers free-standing equipment for cleaning components as part of a manufacturing cell, as well as custom cleaning systems that integrate with your total manufacturing or automation lines.

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TYPHOON® MB-S Belt Conveyor Washer

PROCECO belt conveyor parts washers are ideal for cleaning parts automatically in a continuous process. Based on a modular approach to provide greater flexibility, conveyor parts washers are designed in single- and multi-stage configurations to spray clean parts and perform any additional processes if required. Each PROCECO parts washer can be easily customized by adding various pre-engineered options to enhance system performance and meet all of your cleaning specifications and requirements.

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TYPHOON® MB-H Belt Conveyor Parts Washer

The PROCECO TYPHOON® MB-H is a heavy-duty power spray type belt parts washer designed for automatic processing and cleaning of heavily contaminated and/or heavy components. Available at capacities of up to 300 pounds per square foot (1465 kg/m2), the MB-H parts washer is also available in an optional multi-stage configuration to accommodate required processes such as recirculated wash, recirculated rinse, freshwater rinse, and drying blow-off.



TYPHOON®-OCW Overhead Conveyor Parts Washer

The TYPHOON®-OCW incorporates a powered monorail overhead conveyor to move parts through each process. The machine design saves floor space by hanging long parts from the conveyor vertically rather than conveying them horizontally.

The PROCECO TYPHOON®-OCW can be engineered for parts cleaning, surface pre-treatment, and treatment processes such as phosphating and Lubrite®. Because of PROCECO's modular design approach, various standard modules can be added together to create a multi-stage process. Available modules include recirculated spray wash and rinse, immersion, ultrasonics, drying, and cooling.

To further customize an overhead conveyor system to meet your specific application needs, you can choose to incorporate several other options, such as automatic loading, custom designed parts-holding fixtures, and cleaning solution filtration.



TYPHOON®-MD Modular Continuous Drum Parts Washer

The TYPHOON®-MD drum washer uses immersion followed by spray to clean small parts such as machine screws, fasteners, die castings, and stamped components in a continuous process. The drum is designed to tumble the parts so that all part surfaces are exposed to the spray jets, as well as to convey the parts through each process.

The washer is completely automatic: the operator loads the parts into a chute at the entrance of the drum, and the cleaned parts are automatically discharged at the opposite end.

The standard cleaning process consists of a heated recirculating stage using aqueous-based detergent. The system's modular design allows for the addition of optional cleaning, rinsing, and drying stages to accommodate any of your specific process and cleanliness requirements.



Typhoon® Mini-MD Continuous Drum Parts Washer

The PROCECO TYPHOON® Mini-MD is a compact drum washer designed to clean small machine screws, fasteners, die casting, and stamped parts in a continuous process using immersion followed by spray. Bulk parts are loaded into the washer's inlet chute and fall into a horizontal perforated drum. The drum is designed to tumble the parts so that all part surfaces are exposed to the spray cleaning jets, as well as to convey the parts through each process. The cleaned parts fall through the outlet chute into a container of your choice.



TYPHOON® MB-D Dunnage Washer

The TYPHOON® MB-D washer automatically cleans and dries a variety of types and sizes of reusable plastic dunnage, trays and pallets in a continuous process. A hot aqueous cleaning solution is sprayed on all dunnage surfaces to remove machining oil, coolants, metal chips, transport dust, and dirt. The solution is recirculated to conserve water, detergent, and heat.

Clean dunnage exits the washer after having passed through the high-impact, air blow-off drying stage. An optional automatic return conveyor can be added to return the dunnage to the loading side, enabling a single operator to load and unload the system. Other options are available for tailoring the MB-D dunnage washer to meet your cleaning requirements.



Automated Immersion System - (ADT)

PROCECO's ADT tank lines are multi-stage systems designed for aqueous-cleaning, pre-treatment, and surface treatment by wet dip processes. Each immersion system is custom-engineered for specific applications and workpieces.

PROCECO's ADT immersion lines accommodate a range of processes in the aviation, automotive, and general manufacturing industries, including parts degreasing, anodizing, chemical pickling, and manganese phosphate conversion coating (Lubrite®). PROCECO provides complete solutions from initial concept to turnkey installation.

Tailored to your exact needs, our systems offer automation, process control, dynamic scheduling, and automatic part transfer hoists. Additional processes, such as ultrasonics, agitation, turbulation rotation, and spray cleaning can be integrated into any immersion system to enhance parts cleaning and surface treatment. This flexibility makes PROCECO's ADT immersion lines ideal for any parts manufacturing environment.

When you invest in a PROCECO ADT immersion tank line, you can increase your production output, improve the quality and consistency of your parts cleaning processes, and at the same time significantly reduce your operating costs.



TYPHOON®-HD Heavy-Duty Turntable Parts Washer

PROCECO TYPHOON®-HD turntable spray cabinet washers are designed to clean large parts placed directly on a swing-out turntable or batches of small parts loaded in baskets. This heavy-duty industrial parts washer combines pressure, heat, and an aqueous cleaning solution to clean and degrease parts to your specification within minutes – ideal for cleaning in manufacturing, maintenance, and remanufacturing applications. In addition to parts cleaning, this system can also be engineered for sprayed surface-treat processes such as phosphating and boron nitride coating.

TYPHOON®-HD's design features a large-volume solution tank, which reduces the likelihood of foaming by reducing agitation through pumping action, helps to settle contamination, and also reduces tank clean-out frequency. Many other design features, such as low-maintenance pumps, digital temperature controllers, and cycle timers are standard on all PROCECO turntable parts washers. These cabinet parts washers can also be easily customized by choosing from over 40 available pre-engineered options.



TYPHOON®-PC Turntable Parts Washer

The PROCECO TYPHOON®-PC parts washer is designed for aqueous cleaning and degreasing of small- to medium-size workpieces. Larger parts are placed directly on the cabinet-mounted turntable, while small parts are batch-loaded into baskets to be processed. This front-loading industrial parts washer combines pressure, heat, and an aqueous cleaning solution to clean and degrease your parts in minutes.

PROCECO TYPHOON®-PC parts washers also feature a large-volume solution tank, which reduces the likelihood of foaming by reducing agitation through pumping action, and also helps to settle contamination. The PROCECO TYPHOON®-PC requires limited floor space and is ideally suited to lean manufacturing cells or maintenance and repair centers.

The PROCECO TYPHOON®-PC turntable spray washer is available in single- or multi-stage configurations including recirculated wash and rinse stages. Design features such as low-maintenance pumps, digital temperature controllers, and cycle timers are standard on PROCECO turntable parts washers. The PROCECO TYPHOON®-PC cabinet washers can easily be customized by choosing from a variety of available pre-engineered options.



TYPHOON®-PCE Turntable Parts Washer

The PROCECO TYPHOON®-PCE spray cabinet parts washer is ergonomically designed to improve cleaning tasks and productivity, with operator health and safety in mind.

Some key features for the TYPHOON®-PCE include an optimal loading height, which provides the ideal height for ergonomic parts handling, and reduced need for reaching, therefore allowing the operator to stand closer to the washer during loading-unloading operations, and an easy-to-access turntable, which keeps workload within easy reach.

The TYPHOON®-PCE is ideal for cleaning and degreasing small- to medium-size workpieces during the manufacturing process. Larger parts are placed directly on the cabinet-mounted turntable while small parts are batch-loaded into baskets to be processed. This turntable washer combines aqueous cleaning solution, heat, and pressure to remove machining coolant, oils, metal debris, and dust from your parts within minutes.



TYPHOON®-RCP Reciprocating Nozzle Frame Washer

The PROCECO TYPHOON®-RCP is a batch-type power-spray cabinet washer designed to clean large, heavy workpieces while taking up minimal floor space. Typical applications include cleaning of die, heavy machinery hydraulic components, and diesel engine blocks. The double sliding doors provide wide access for easy top loading with a hoist or front loading with a forklift.

PROCECO cleaning technology uses environmentally friendly, water-based cleaning solutions instead of harmful solvents. The cleaning process consists of a wash stage using a continuously recirculated, hot-water cleaning solution containing a low detergent concentration (between 2% and 5%). A spray manifold surrounding all four sides of the stationary workpiece power sprays the cleaning solution and travels back and forth across the entire length of the part, ensuring complete coverage of all surfaces. Within a short cycle time, the system effectively removes oil, grease, debris, and dust from part surfaces.

The PROCECO TYPHOON®-RCP is an ideal parts washer for rebuild and remanufacturing applications. The system can also incorporate a selection of options for removing oil and sludge from the solution, which substantially extends solution life and reduces the need for manual tank clean-out.



Robotic Water-Jet Deburring and Flushing System - (RDB-700)

PROCECO RDB-700 is a six-axis robotic cleaning and deburring system designed to remove burrs, chips, and non-parent material from medium-sized complex machined components. Using high-pressure rotary water jets, the articulating robot is programmed to position a lance nozzle to deburr all the machined holes, intersections, and difficult-to-access cavities of a steel or aluminum workpiece mounted on a fixture. The lance nozzle precisely sprays a pressurized water-based solution to clean, flush, and deburr in a single operation. After cleaning, air is directed through the lance nozzle and the robot again passes through all machined areas, blowing excess solution away from the part.

The RDB-700 is a flexible system that combines reliability, precision, and quality – ideally suited to a machine shop environment.



Spinner Hanger Slurry Blaster

Designed to degrease, blast clean, aqueous clean, and inhibit rust in one system – with no complementary process equipment required – the PROCECO Spinner Hanger Slurry Blaster is the ultimate metal component blast cleaning process. In addition, slurry blasting does not create any dust in the environment.

The Spinner Hanger model automatically processes a single large part or batches of parts of various sizes loaded onto a custom-design holding fixture. A hook rotates and reciprocates the loaded part/fixture back and forth to expose all surfaces to the cleaning solution and the accelerated abrasive slurry. This combination of rotation and oscillation in front of the slurry blast pattern ensures uniform, thorough coverage of geometrically complex components.

A programmable controller monitors the process and allows for selection of pre-programmed cycle times for any of the components to be cleaned.



Tumbler Slurry Blaster

Designed to degrease, blast clean, aqueous clean, and inhibit rust in one system – with no complementary process equipment required – the PROCECO Tumbler Slurry Blaster is the ultimate metal component blast cleaning process. In addition, slurry blasting does not create any dust in the environment.

The PROCECO Tumbler Slurry Blaster automatically processes batches of parts of various sizes loaded on the barrel rubber belt. The barrel belt tumbles the parts to expose all surfaces to the cleaning solution and the accelerated abrasive slurry. A programmable controller monitors the process and allows for selection of pre-programmed cycle times for any of the components to be cleaned.



TYPHOON® SI-1 and SI-2 Spray-Immersion Parts Washer

The TYPHOON®-SI is a compact, ergonomically-designed parts washer, ideal for machined component precision cleaning. The SI parts washer can be installed easily and conveniently into a manufacturing cell, and can handle a wide variety of complex small- or medium-size parts using standard baskets (two or four) or custom-engineered PROCECO holding fixtures.

The SI parts washer comes complete with fully recirculated, aqueous immersion wash and rinse. At the beginning of every wet-process stage, the rotating basket fixture is power-sprayed by V-jet spray nozzles filling the immersion tank. Basket rotation during immersion and power-spraying ensures precision cleaning and complete removal of contamination. Following all wet-process stages, the parts are sprayed without immersion, thereby ensuring that they will not be recontaminated.

A high-pressure regenerative blower removes most of the water from the parts; an optional heater is also available.

The TYPHOON® SI-1's cleaning chamber has a capacity of two standard baskets while the SI-2 model has four-basket capacity per batch.



TYPHOON® SI+ Spray-Immersion Parts Washer for Large Complex Parts

This larger version of the spray immersion parts washer is designed for precision cleaning of large complex parts such as cylinder blocks or heads. The SI+ parts washer features triple-action cleaning technology that combines high-impact spray, turbulent immersion with rotation, and forced flushing to remove machining oil and coolant, grease, and metal chips from newly-machined or prior-to-rebuild parts. This parts washer uses fully recirculated, filtered, hot aqueous cleaning solutions for maximum energy efficiency and reduced water usage.

Workpieces are loaded through a large top cover or front door onto a custom-engineered fixture. The fixture can be designed to receive single large parts, a multitude of smaller parts, or a combination of both.

The TYPHOON® SI+ parts washer is available in three sizes with options such as top or front loading, automatic part transfer, rinse stages, and sludge removal. The TYPHOON® SI+ produces clean and dry parts at minimal cost, and can be configured to meet your specific cleaning needs.

General Manufacturing Case Studies

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PROCECO develops aqueous cleaning systems that go beyond cleaning, by seamlessly integrating a wide range of processes and features that dramatically improve your productivity and profitability.